Application: LASER Slicing
Relevant Material: Metal
Situation: New
Laser Type: Fiber Laser
Chopping Area: 1500mm*3000mm
Cutting Velocity: -20000mm/min
Graphic Format Supported: AI, PLT, DXF, BMP, Dst, Dwg, LAS, DXP
Reducing Thickness: According to laser energy and materials
CNC or Not: Yes
Cooling Mode: Water COOLING
Handle Computer software: Au3tech SC2000
Laser Source Brand: JPT
Laser Head Model: Au3tech
Servo Motor Brand: DELTA
Xihu (West Lake) Dis.rail Brand: HIWIN
Control Program Brand name: Au3tech
Weight (KG): 1940 KG
Key Offering Details: Higher-accuracy
Optical Lens Manufacturer: Wavelength
Guarantee: 3 many years
Applicable Industries: Constructing Substance Outlets, Production Plant, Machinery Repair Outlets, Farms, Retail, Design works , Strength & Mining, Other, Advertising Firm, Billboard, Symptoms, Metal Letters, Kitchen Ware, Sheet Metallic Processing, Metals Parts And Areas, Ironware, Chassis, Racks & Cabinets Processing, Metallic Crafts, Metal Art Ware, Elevator Panel Chopping, Components, Auto Areas, Glasses Frame, Digital Components, Nameplates, Laser Chopping Services, And so on., automatic slicing equipment
Machinery Take a look at Report: Provided
Online video outgoing-inspection: Presented
Warranty of main elements: 2 several years
Main Components: Motor, Bearing, Gear, Driver, Laser generator, Large good quality speed reducer motor with worm gear RV63 Laser head
Method of Operation: Pulsed
Configuration: 3-axis
Products taken care of: Sheet Metallic
Feature: H2o-cooled
Doing work location: 1500*3000mm
Laser generator: JPT / Reci / Raycus / IPG / Max
Laser power: 1000W/1500W/2000W
Repeat positioning accuracy: ±0.02mm
Maximum velocity: 50m/min
Packaging Particulars: Regular plywood deal
Port: HangZhou

Product Software Fiber Laser Cutting1530FR is appropriate for metallic chopping with Stainless Metal Sheet(tube), Gentle Steel Plate(tube), Carbon Metal Sheet(tube), Alloy Metal Plate, Spring Metal Sheet(tube), Iron Plate(tube), Galvanized Iron(tube), Galvanized Sheet, Aluminum Plate(tube), Copper Sheet(tube), Brass Sheet, Bronze Plate, Gold Plate, Silver Plate, Titanium Plate, Steel Sheet, Metal Plate Tubes and Pipes, and so on Specification

No	Description	Parameter
1	Product	AKJ1530FCR
2	Working spot	1500*3000mm
three	Laser generator	Reci/Raycus/IPG
4	Voltage	220V,fifty/60HZ
five	Laser electrical power	1000W/1500W/2000W
6	Repeat positioning accuracy	±0.02mm
7	Maximum velocity	50m/min
eight	Dimensions	4600*2450*1700mm
nine	Power consumption of whole machine	<=11kw
ten	Application metal	Stainless metal,carbon steel,iron,aluminum,copper and so on
11	Drivering method	ZheJiang Delta servo motors

Equipment Description This fiber laser reducing machine is commonly utilised in manufacture billboard, advertising and marketing, indications, signage, metal letters, led letters, kitchen ware, advertising and marketing letters, sheet metal processing, metals components and areas, ironware, chassis, racks & cupboards processing, metallic crafts, steel art ware, R F K S Series Parallel shaft Inline Equipment Box Pace Reducer Reducer Worm Bevel Helical Geared Motor Gearbox elevator panel slicing, components, car areas, glasses body, digital parts, nameplates, and many others. The Positive aspects Of Fiber Laser Cutting Equipment1) Superb beam qualityThe targeted location smaller minimize traces much more sophisticated, increased productiveness, far better top quality and processing. 2) High cutting velocitytwo times more rapidly than the very same electrical power CO2 laser slicing device.3) Higher securityAdopts the world’s best imported Fiber laser, secure overall performance, a crucial element of up to a hundred,000 several hours existence.four) Large electro-optical conversion efficiencyFiber Laser chopping equipment is 3 moments larger than the CO2 laser Electrical and optical conversion effectiveness, power conserving and environmental defense.five) Reduced valueThe entire energy use of only related CO2 Laser slicing Equipment twenty-30%six) Minimal maintenance costNo operating fuel lasers optical fiber transmission, without reflecting lenses, can save a lot of servicing expenses.7) Effortless operation and upkeepOptical transmission, no require to alter the optical route. Specifics Shows Our Companies 1) Ensure3 a long time ensure of the entire device, 1.5 many years ensure of the laser generator.two) Software problemOur technician is CZPT to re-put in or set up by distant for cost-free. 3) Hardware issueMain components(excluding the consumables) shall be changed/fixed free of cost, if there is any dilemma for the duration of the warranty period of time. 4) Support onlineOur technician is CZPT to train you on the internet to run the machine or remove the fault for totally free. 5) Education in AccTek manufacturing unitWe are CZPT to prepare your employees after put purchase in our manufacturing facility for cost-free. 6) On-internet site instruction (Recommended, the most effective way)We are CZPT to send out technician to your workshop to do the set up and education. You will want bear the connected expenses(flight, visa, lodge, education fees, and so on.) Business and Manufacturing unit Show FAQ one) I know minor about this machine, what’s the laser electricity I ought to decide on?It is straightforward to select. Just explain to us what is actually materials do you want to minimize with the equipment, and the thickness of resources, then enable us give you excellent options and recommendations.two) When I received this device, but I did not know how to use it. What ought to I do?We will ship video clip and English handbook with the machine. If you even now have some uncertainties, we can discuss on the web with WhatsApp, Wechat and so forth.3) If some difficulties occurred in the course of warranty interval, what need to I do?We will source free of charge areas in equipment guarantee time period following speaking with our service crew. We also supply totally free following-support eternally, so any doubts, just us know, we will give you answers as quickly as possible.44) What is the MOQ?MOQ for our items is 1 established device.If you buy 3 sets 1 time, you will have the agent price, get pleasure from better value.5) I am the first time to import the merchandise,how to do it?We are seasoned with several years, C45 steel module 14 Straight helical pinion equipment M14 with keyway this perform is not sophisticated, we can support you.

How to Design a Forging Spur Gear

Before you start designing your own spur gear, you need to understand its main components. Among them are Forging, Keyway, Spline, Set screw and other types. Understanding the differences between these types of spur gears is essential for making an informed decision. To learn more, keep reading. Also, don’t hesitate to contact me for assistance! Listed below are some helpful tips and tricks to design a spur gear. Hopefully, they will help you design the spur gear of your dreams.

Forging spur gears

Forging spur gears is one of the most important processes of automotive transmission components. The manufacturing process is complex and involves several steps, such as blank spheroidizing, hot forging, annealing, phosphating, and saponification. The material used for spur gears is typically 20CrMnTi. The process is completed by applying a continuous through extrusion forming method with dies designed for the sizing band length L and Splitting angle thickness T.
The process of forging spur gears can also use polyacetal (POM), a strong plastic commonly used for the manufacture of gears. This material is easy to mold and shape, and after hardening, it is extremely stiff and abrasion resistant. A number of metals and alloys are used for spur gears, including forged steel, stainless steel, and aluminum. Listed below are the different types of materials used in gear manufacturing and their advantages and disadvantages.
A spur gear’s tooth size is measured in modules, or m. Each number represents the number of teeth in the gear. As the number of teeth increases, so does its size. In general, the higher the number of teeth, the larger the module is. A high module gear has a large pressure angle. It’s also important to remember that spur gears must have the same module as the gears they are used to drive.

Set screw spur gears

A modern industry cannot function without set screw spur gears. These gears are highly efficient and are widely used in a variety of applications. Their design involves the calculation of speed and torque, which are both critical factors. The MEP model, for instance, considers the changing rigidity of a tooth pair along its path. The results are used to determine the type of spur gear required. Listed below are some tips for choosing a spur gear:
Type A. This type of gear does not have a hub. The gear itself is flat with a small hole in the middle. Set screw gears are most commonly used for lightweight applications without loads. The metal thickness can range from 0.25 mm to 3 mm. Set screw gears are also used for large machines that need to be strong and durable. This article provides an introduction to the different types of spur gears and how they differ from one another.
Pin Hub. Pin hub spur gears use a set screw to secure the pin. These gears are often connected to a shaft by dowel, spring, or roll pins. The pin is drilled to the precise diameter to fit inside the gear, so that it does not come loose. Pin hub spur gears have high tolerances, as the hole is not large enough to completely grip the shaft. This type of gear is generally the most expensive of the three.

Keyway spur gears

In today’s modern industry, spur gear transmissions are widely used to transfer power. These types of transmissions provide excellent efficiency but can be susceptible to power losses. These losses must be estimated during the design process. A key component of this analysis is the calculation of the contact area (2b) of the gear pair. However, this value is not necessarily applicable to every spur gear. Here are some examples of how to calculate this area. (See Figure 2)
Spur gears are characterized by having teeth parallel to the shafts and axis, and a pitch line velocity of up to 25 m/s is considered high. In addition, they are more efficient than helical gears of the same size. Unlike helical gears, spur gears are generally considered positive gears. They are often used for applications in which noise control is not an issue. The symmetry of the spur gear makes them especially suitable for applications where a constant speed is required.
Besides using a helical spur gear for the transmission, the gear can also have a standard tooth shape. Unlike helical gears, spur gears with an involute tooth form have thick roots, which prevents wear from the teeth. These gears are easily made with conventional production tools. The involute shape is an ideal choice for small-scale production and is one of the most popular types of spur gears.

Spline spur gears

When considering the types of spur gears that are used, it’s important to note the differences between the two. A spur gear, also called an involute gear, generates torque and regulates speed. It’s most common in car engines, but is also used in everyday appliances. However, one of the most significant drawbacks of spur gears is their noise. Because spur gears mesh only one tooth at a time, they create a high amount of stress and noise, making them unsuitable for everyday use.
The contact stress distribution chart represents the flank area of each gear tooth and the distance in both the axial and profile direction. A high contact area is located toward the center of the gear, which is caused by the micro-geometry of the gear. A positive l value indicates that there is no misalignment of the spline teeth on the interface with the helix hand. The opposite is true for negative l values.
Using an upper bound technique, Abdul and Dean studied the forging of spur gear forms. They assumed that the tooth profile would be a straight line. They also examined the non-dimensional forging pressure of a spline. Spline spur gears are commonly used in motors, gearboxes, and drills. The strength of spur gears and splines is primarily dependent on their radii and tooth diameter.
SUS303 and SUS304 stainless steel spur gears

Stainless steel spur gears are manufactured using different techniques, which depend on the material and the application. The most common process used in manufacturing them is cutting. Other processes involve rolling, casting, and forging. In addition, plastic spur gears are produced by injection molding, depending on the quantity of production required. SUS303 and SUS304 stainless steel spur gears can be made using a variety of materials, including structural carbon steel S45C, gray cast iron FC200, nonferrous metal C3604, engineering plastic MC901, and stainless steel.
The differences between 304 and 303 stainless steel spur gears lie in their composition. The two types of stainless steel share a common design, but have varying chemical compositions. China and Japan use the letters SUS304 and SUS303, which refer to their varying degrees of composition. As with most types of stainless steel, the two different grades are made to be used in industrial applications, such as planetary gears and spur gears.

Stainless steel spur gears

There are several things to look for in a stainless steel spur gear, including the diametral pitch, the number of teeth per unit diameter, and the angular velocity of the teeth. All of these aspects are critical to the performance of a spur gear, and the proper dimensional measurements are essential to the design and functionality of a spur gear. Those in the industry should be familiar with the terms used to describe spur gear parts, both to ensure clarity in production and in purchase orders.
A spur gear is a type of precision cylindrical gear with parallel teeth arranged in a rim. It is used in various applications, such as outboard motors, winches, construction equipment, lawn and garden equipment, turbine drives, pumps, centrifuges, and a variety of other machines. A spur gear is typically made from stainless steel and has a high level of durability. It is the most commonly used type of gear.
Stainless steel spur gears can come in many different shapes and sizes. Stainless steel spur gears are generally made of SUS304 or SUS303 stainless steel, which are used for their higher machinability. These gears are then heat-treated with nitriding or tooth surface induction. Unlike conventional gears, which need tooth grinding after heat-treating, stainless steel spur gears have a low wear rate and high machinability.

editor by czh2023-02-17